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Description
Industrial Disc Filtration for Pretreatment and Process Applications
The Ultratec Industrial RO Plant for Mineral Water Bottling Machines is an engineered reverse osmosis system designed to produce treated water suitable for bottled mineral and packaged drinking water applications. The system is intended to remove dissolved salts, organic contaminants, microbiological impurities, and suspended solids from raw water sources.
The RO plant serves as the core treatment unit within a complete mineral water bottling line and is designed to operate in compliance with applicable drinking water and food industry standards.
Process Design & Operating Philosophy
The system operates on reverse osmosis membrane separation, where pressurized feed water is passed through semi-permeable membranes to separate purified permeate from concentrated reject.
Key process principles include:
- Continuous operation with stable permeate quality
- Controlled recovery to prevent scaling and membrane fouling
- Integration with downstream remineralization, ozonation, or disinfection systems
- Automated monitoring of pressure, flow, and conductivity
The operating philosophy prioritizes hygienic design, process reliability, and ease of integration with bottling equipment.
Design Basis & Engineering Assumptions
The RO plant is designed based on the following typical assumptions:
- Feed water source: Borewell, municipal, or surface water
- Feed water TDS: Site-specific (design confirmed after analysis)
- Target permeate quality: Suitable for mineral water conditioning
- Recovery rate: 55–70% depending on feed quality
- Operating temperature: Ambient conditions with temperature correction applied
- Compliance: Food and beverage water treatment requirements
Final design values are established after review of the complete water analysis.
System Configuration
A standard configuration for mineral water bottling applications includes:
- Stainless steel RO skid construction
- Thin Film Composite (TFC) RO membranes
- High-pressure multistage centrifugal pump
- FRP membrane pressure vessels
- Low-pressure and high-pressure piping with sanitary design
- Online instrumentation for pressure, flow, and conductivity
- Automatic control panel with interlocks and alarms
The system is designed for hygienic operation and easy cleaning.
Performance Parameters
| Parameter | Parameter |
|---|---|
|
RO Capacity |
500 – 2,000 LPH |
|
Recovery Rate |
55 – 70% |
|
Salt Rejection |
Up to 98% (membrane dependent) |
|
Operating Pressure |
Design-specific |
|
Automation |
Fully automatic |
|
Material of Construction |
Stainless Steel |
Actual performance depends on feed water quality and selected membrane configuration.
Pretreatment & Integration Requirements
Proper pretreatment is essential to ensure membrane life and consistent water quality. Depending on feed water conditions, pretreatment may include:
- Multimedia filtration for turbidity removal
- Activated carbon filtration for chlorine and organics
- Cartridge filtration for fine solids protection
- Chemical dosing for scale control
Downstream integration typically includes mineral dosing, ozonation, UV disinfection, and bottling line equipment.
Capacity Range & Engineering Flexibility
This system is supplied as a project-specific engineered solution.
Standard capacity ranges for mineral water bottling include:
| Capacity Range | Application Scale |
|---|---|
|
500 – 1,000 LPH |
Small bottling units |
|
1,000 – 2,000 LPH |
Medium bottling plants |
Higher capacities and multi-train configurations are available on request.
Features
Standard Features:
- Stainless steel hygienic skid design
- Continuous treated water production
- Automatic operation with safety interlocks
- Online pressure and flow monitoring
- Food-grade system configuration
Available Options:
- Ozonation system
- Chlorination system
- Remineralization dosing skid
- CIP (Clean-in-Place) system
- PLC / SCADA integration
Applications
This RO plant is technically suitable for:
- Mineral water bottling plants
- Packaged drinking water facilities
- Food and beverage processing units
- Beverage dilution and formulation water
- Pre-treatment for advanced purification systems
Engineering Note
Final system sizing, membrane selection, and process configuration are determined after detailed feed water analysis and confirmation of applicable regulatory requirements. Ultratec supplies this system as an engineered solution aligned with project-specific operating conditions.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.
Reverse Osmosis Systems
Custom design and installation of RO plants that deliver high-purity water for industrial, commercial, and residential use.